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The same 1-bit TIFF files that produce our high-resolution, screened proofs are subsequently also used to image our flexographic plates. Because the exact same files are used twice in this manner, a flawless content-match of proof to plate is ensured.
All plates are made on our premises using Dupont® Cyrel materials. Digital flexo plates are our primary product but we also produce analog flexo plates for those customers who prefer them, as well as for various legacy projects and where specific thickness such as .155" and 250 mil is required.
At the forefront of current flexography is digital Computer-to-Plate technology, and we offer a complete production workflow using cutting-edge advances in both software and hardware. All files input for digital platemaking are processed through Artwork Systems' FlexoCal screening, an industry-recognized system of non-linear dot-gain compensation. Trapping is achieved either automatically (in the Nexus RIP), manually (formatted in original files), or through a combination of the two, with complete previewing, proofing, and editing available. Harsh highlight breaks are eliminated and true fade-to-zero vignettes are made possible using the AutoBlend option, which transitions from round dots (AM) into stochastic (FM) screening below the 2% threshold. And of course, press fingerprinting is always available, to custom-fit one of our workflows and its screening to your press.
The centerpiece of our
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